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2015年12月29日星期二

INDUSTRIAL SAFETY AND QUALITY OF WORK LIFE

Quality of work life (QWL) has its roots in scientific management advocated by F.W. Taylor way back in 1940's. The mechanical approach or quantitative approach that scientific management assured gave way to the frustration of workers which led to human relations movement and later socio-technical movement which is the basis for today's Quality of Work Life. Thus, the evaluation of the concept QWL was mainly in three phases- Scientific management, human relations movement and finally socio-technical movement. The socio-technical system advocates such an organizational design which ensures high quality of work life. Most of the organizations are interested in enhancing employee's QWL and generally try to instill the feeling of security, equality, pride and prestige, among its employees. For this purpose procedures and policies are framed to make the work less routine and more rewarding for the employees. These procedures or policies provide autonomy, recognition, good working condition and conferring awards in appreciation of work done etc.
QWL dimensions are broadly divided into: Classical dimensions and   Contemporary dimensions. Classical dimensions include physical working conditions, employees' welfare, employee assistance, job factors and financial factors whereas, Contemporary dimensions include collective bargaining, industrial safety and health, grievance redressal procedure, quality circles, work-life balance, workers' participation in management etc. Industrial Safety is one of the contemporary factors, which influence the QWL of the employees.
          Industrial accidents cause disastrous damage to the life and property of the people.  The dawn of 20th Century ushered a new era in Industrial Safety.  The modern industrial safety movement was started in 1912 with the help of Co-operative Safety Congress.The National Safety Council was set up on 4th March 1966 in Mumbai at the initiative of the Union Ministry of Labour and Rehabilitation, Government of India to promote safety consciousness to prevent accidents and to conduct safety programmes.
          The Government of India extended top priority to industrial safety, particularly after the Bhopal Gas tragedy in Union Carbide Factory in 1985, where thousands of people lost their lives and lakhs of people turned disabled.  This situation compelled the Government to implement mandatory safety measures in every industrial undertaking.  The Workmen's Compensation Act imposed a financial burden on Management for the workforce to be insured against injuries, disablements, deaths and diseases.  More sophisticated organizations, discovered that safety programmes were cost effective. The hidden costs of accidents are typically four times the direct and obvious costs. Federal Legislation and accompanying court decisions have added a "police and punish" approach in the form of surprise inspections and fines.
          Safety is defined as "Protection of physical health of people in the organisation and prevention of work related injuries and accidents." The safety awareness programmes are very important to industrial employees. The safety rules need to be laid down and be enforced by every organization. Safety is primarily the responsibility of the management. This responsibility should rest on the shoulders of all cadres of management; such as plant managers, maintenance engineers, supervisors, foremen and safety managers.
          The accident represents a social loss of great magnitude in the form of pain, loss of earning capacity and disturbance to economic efficiency. Getting men to work safely is primary concern of employer to ensure safe performance. Prevention of accidents is an objective of every organization which requires no explanation. This is one area in which there is complete identity of employer-employee interests, the employee does not want to be injured and the employer does not want to incur the cost of injury.
          Safety measures prevent accidents and ensure regular flow of work. In turn, it helps, to increase not only the workers morale but also productivity of the organisation without fear unless otherwise safe working conditions are provided. The employer has primary responsibility to provide or arrange such type of environment. The main causes of accidents may be Human causes like: age, education, health condition, experience, psychological factors, social factors etc., or Technical Causes like, hazardous arrangement, defective equipment, poor house keeping etc., or Environment causes like, poor lighting and ventilation, congestion and over-crowding, humidity, long hours of work and high speed working machines.
      Two types of ratios are used to measure industrial safety i.e., Frequency rate and Severity rate. The frequency rate can be expressed as the lost-time due to accidents per million man-hours worked; the severity rate is the number of days lost due to accident per million man-hours worked. According to National Safety Council USA, prevention of accidents depends upon 3E's –Engineering, Education and Enforcement. The job should be engineeredfor safety, employees should be educated in safety procedures and safety rules should be properly enforced.
OBJECTIVES OF THE STUDY:-    The objectives of the study are:
  1. 1.      To know the contribution of safety measures for the improvement of employees' quality in work life of Hindustan Zinc Limited.
  1. 2.      To examine the number of accidents in HZL, Visakhapatnam during the period under study.
  1. 3.      To study the employees' opinion on working conditions, preventive suggestions given by safety officers and safety education programmes of the organization.
  1. 4.      To know the effectiveness of the present accident communication reporting system and suggest appropriate system.
METHODOLOGY:
          The study is based on both primary and secondary data. The secondary data is collected from organisation records, management reports and special project reports to understand the present state of industrial safety. Primary data is collected from the workers of the organisation with the help of questionnaire. There are 807 employees in HZL, Visakhapatnam, out of which 80 are in management cadre. The remaining 727 employees are grouped into nine categories based on the nature of work from which 115 employees are selected randomly.
SAFETY MEASURES IN HZL, VISAKHAPATNAM:
         Hindustan Zinc Limited (HZL) was established on 10th January 1966 as a public sector unit. Initially, the Sterilite Opportunities and Venture Limited (SOVL) running under the Vendanta Group of Company have only 26 percent of paid up capital; further 20 percent is brought from market through open offer and 18.92 percent from Government of India (GOI) under call option in 2003-04 according to disinvest policy system implemented by GOI in 2002. Now 64.92 percent of stake is going under the private control of SOVL. At initial stage the annual turnover was only Rs. 2 crores, whereas 2004-05 the annual turnover of the company around Rs 1841.5 crores. HZL, Visakhapatnam unit started its production in 1977. The total cost of the project was around Rs. 48.5 Crores. The Lead plant was expensed in 1984 with a cost of Rs.9 Crores. The products and installed capacity of the company are Zinc Ingots: 33,000 TPA, Cadmium Pencils: 115 TPA, Sulphuric Acid: 75,000 TPA and silver: 30 TPA.
          The company has recognized Human resource as the best asset, without developing human resources; the company cannot face the challenge in the changing global environment. An innovative employee learning concept, "Continuous Learning Environment" has been developed and implemented in HZL, Visakhapatnam. Vizag Zinc-Lead Smelter won National Award for Best HRD Practices for 2002-03 from Society for Training and Development. Depending upon the categories and department requirements, different training programs have been conducted by HZL.
          A separate corporate level safety department is set up at New Delhi to maintain safe working conditions at all units of the HZL by appointing a Senior Manager (Safety & Environment) to look after the safety environment at the corporate level. At the same time a separate safety department is set up to ensure the safety measures in HZL, Visakhapatnam. Unit heads and officers working under them are responsible for implementation and monitoring the safety policy at unit level. The safety objectives of HZL are:
  • ·     To develop a culture conduct to safe working in the mines and smelters.
  • ·     To improve working conditions and environment.
  • ·     To propagate safety measures and create safety consciousness among the women, supervisors and officers.
  • ·     To train workmen as well as supervisors in their respective field of operations.
  • ·     To reduce the scope of accidents and to aim at accident free performance.
  • ·     To adopt measures for improvement in Health Standards.
  • ·     To ensure that there is no long-term effects on health due to smelters and industrial environment.
  • ·     To ensure that all statutory provisions relating to the safety are followed.
To achieve the above objectives the organisation spends Rs.30 lakhs, annually, by following seven golden safety rules along with 5E's for ensuring safety. The Seven Golden safety rules are:
  1. 1.      If a worker has seen any unsafe situation, which is likely to cause an accident, then it may be intimated to the supervisor, plant in-charge or manager (safety). The accident even of small nature may be intimated immediately.
  1. 2.      Keep once's premises neat and clean. There are possibilities for accidents due to bad management of the house.
  1. 3.      Do not act hurriedly or in a careless way, which may cause accident for any other person.
  1. 4.      Observe prescribed rules inside the factory and keep it always clean and hurdleless.
  1. 5.      Wear the appropriate uniform and safety devices given to the employee at the work spot while he is working.
  1. 6.      Comply the instructions of concerned supervisor and plant in-charge while working at the work-spot and ask them for clarification if any doubt arises.
  1. 7.      Do not worry during emergency and act immediately carefully and on understanding the situation.
As regards the 5E's, the job should be Engineered for safety, employees should be Educatedin safe procedures, the seven golden rules should properly be Enforced, the accident prevention should be achieved only by Enthusiasm and the supervisors and foremen should be an Example to others in the implementing the safety rules.
Safe working conditions play a key role for prevention of accidents and maintaining safety environment. The employees' opinion on the working conditions of HZL, Visakhapatnam is shown in Table.1. Majority of the respondents felt happy with regard to Illumination (84.35per cent), Ventilation and temperature (75.66 per cent), Sanitation (73.04 per cent), Machine Fencing (71.30 per cent) and Drinking Water (100 per cent). Thus it can be concluded that the overall working environment of HZL is praise-worthy.
The safety department provides necessary safety appliances to every employee. The employees' opinion on quality of safety appliances provided by safety department is shown in Table.2. More than 90 respondents out of 115 accounting for 78.26 per cent stated that the quality of safety appliances except safety shoes is either good or satisfactory.
          The HZL, Visakhapatnam has conducted many Safety Education-Training Programmes in the organization to educate the employees and minimize the occurrence of accidents. The study revealed that the employees' participation and their opinion on safety education training programmes. 83 respondents out of 115 (72.17 per cent) have participated in Safety Education Training Programmes. Out of 83 respondents, 66 employees (75 per cent) are of the view that the training programs are good and 67.47 per cent of employees are opinioned that these programmes are very much helpful to reduce the number of accidents.
          The essential condition for the efficient maintenance of safety in the organisation is frequent inspection by safety manager who is staffed with experience engineers. By adopting the constructive attitude, making plant visits and valuable suggestions, accidents can be reduced and improve the safe working conditions. Along with safety manager the HZL, management also assists in the fulfillment of its obligation concerning prevention of personal injuries and maintaining a safe working environment. The safety manager prepares a schedule for visit to each and every plant/department atleast twice in a week and gives utmost importance to large department/plant like Zinc Electrolysis & Melting plant, Mechanical Department etc., and to hazards nature plants like Roaster Acid plant, Leaching Purification plant, Electrical department, Laboratory etc.

2015年11月11日星期三

Live A Disciplined Life By Having The Best Uniforms

High quality orange and grey power coveralls
Unique apparel is common for police, military, fire fighters, school students, doctors, nurses etc. You can also find that some of the work places that demand their employees to appear in a uniform manner. Every organization has a specific intention to introduce such unique apparel for their organization. The common goal is to attain pride, create responsibility for the members of the group, create a feel of unity and above all, represent their organization in a professional manner.

Uniforms represent the pride for an organization. Every group represents in its own uniform, designed by its authorities. This way, they represent their companies in a professional way. Apart from this, the benefits of uniform are many.

Some of the most common advantages of uniform are:
· All the members of the group feel equal
· The group appears in a uniform manner
· Member of group need not worry about wearing new dress and hence saves money
· Employees feel more responsible when they are in company apparel
· Uniform is the pride of any organization
· A working group creates professional image for its organization
· Customers feel comfortable in recognizing employees

Whom should you approach?
Unique apparel is one of the important factors for many business and education centres. Hence, these organizations need to find out a professional uniform business company who can guide you to design a uniform that represents the pride for your place. These companies offer various services like designing a uniform based on the type of activity that goes in your place. If you already declared a uniform then, these companies can guide you with any possible alterations in the design. If you do not want to make any modifications, they also take orders to make the company apparel that you already prescribed. They can also guide you with possible embroidery of your logo, caption or company name. These companies offer service of every aspect that you need for your unique apparel. Some of the companies also offer services like screen printing, which is a way to print on an apparel.
These organizations hire experienced professionals and train them accordingly to do an extraordinary work for their customers. You can completely rely on these organizations and can expect high quality of service from them. Their workshops are well equipped with required machinery and tools. Once you approach them, they will either come to your workplace to give you better service. They would analyse the workplace, work nature and consider various other factors and guide you with proper apparel that suits you the best. The boom for unique apparel has considerably increased in the recent years and hence, many companies are entering into uniform business. If you are planning to introduce a unique apparel for your organization, you can approach a company that is into uniform business with a successful track record from past few years.

2015年5月20日星期三

Key Points to Consider Before Buying Work Coveralls?

The decision to purchase work coveralls might seem easier but it's not the way as it looks. There are a lot of points to take into consideration before buying the best one suitable for your job. When speaking of protective clothing, things become a lot different as they are completely unrelated to the standard normal clothing.  A lot of factors play a key role in deciding the perfect clothing for your workers. Since, you are the master of your own job you will know what would be the best for you. It will be better to shortlist some of the key points so that they can help you while selecting your purchase.

Some of the key points to consider while buying work coveralls are:
Comfortably and easy to wear – Do not forget that, sometimes, they are going to be worn consistently for days and nights by your workers. They must be, therefore, well-fitting and highly comfortable to wear so that the person will not feel uneasiness while wearing them. Something as such will also influence their interest in their work. It is of inherent necessity to choose carefully.
Professional Design – Since these garments are going to be used in workplace, they must reflect a design that doesn't suits the environment of the workplace. Coveralls are simple creations such as jumpsuits, chef wears, and those manufacturers who make sure that they have a professional design have a better sell in the market. Look for such manufacturers that understand the intention behind and provides the supply accordingly.
Versatility – These outfits are available in various colors such as blue, yellow, green, orange, etc. Different colors are meant for different kinds of jobs such as blue for plant workers, orange for jail inmates, etc.  Coveralls suppliers also provide the facility of providing your company logo embroidered in the outfits. This will add a professional touch to them and will also instil pride among the company employees.
Cost-effective – Affordability is also an important point of consideration. Since these orders are generally placed in bulk, you will certainly find those suppliers that can offer you a reasonable discount. There are also customization options and that will influence the price accordingly. You can find various online dealers involved in this kind of business and you can ask for a quote to them. Shortlist the ones you have received and go for the one you find the most suitably priced.
Internet is the best medium for you in this case to find the best work coveralls for your worker s and labourers. Many online sites provide a gallery of photos showing overall designs and other information regarding the material. By seeing real life people wearing those outfits helps you in ascertaining how it would look on your employees and which one will be the best for your company staff. You can spend as much time on the internet to decide which work wear will suit your workplace in the best way. Thus, you will be able to turn your company into a safer place to work, but in an aesthetically appealing way.

2015年2月4日星期三

Key Points to Buying Work Coveralls

The decision to purchase work coveralls might seem easier but it's not the way as it looks. There are a lot of points to take into consideration before buying the best one suitable for your job. When speaking of protective clothing, things become a lot different as they are completely unrelated to the standard normal clothing.  A lot of factors play a key role in deciding the perfect clothing for your workers. Since, you are the master of your own job you will know what would be the best for you. It will be better to shortlist some of the key points so that they can help you while selecting your purchase
Some of the key points to consider while buying work coveralls are:
South America Style Miner Hi Vis Coverall
Comfortably and easy to wear – Do not forget that, sometimes, they are going to be worn consistently for days and nights by your workers. They must be, therefore, well-fitting and highly comfortable to wear so that the person will not feel uneasiness while wearing them. Something as such will also influence their interest in their work. It is of inherent necessity to choose carefully.


Professional Design – Since these garments are going to be used in workplace, they must reflect a design that doesn't suits the environment of the workplace. Coveralls are simple creations such as jumpsuits, chef wears, and those manufacturers who make sure that they have a professional design have a better sell in the market. Look for such manufacturers that understand the intention behind and provides the supply accordingly.

Versatility – These outfits are available in various colors such as blue, yellow, green, orange, etc. Different colors are meant for different kinds of jobs such as blue for plant workers, orange for jail inmates, etc.  Coveralls suppliers also provide the facility of providing your company logo embroidered in the outfits. This will add a professional touch to them and will also instil pride among the company employees.
 Middle East Design Mens Custom Coverall
Cost-effective – Affordability is also an important point of consideration. Since these orders are generally placed in bulk, you will certainly find those suppliers that can offer you a reasonable discount. There are also customization options and that will influence the price accordingly. You can find various online dealers involved in this kind of business and you can ask for a quote to them. Shortlist the ones you have received and go for the one you find the most suitably priced.


Internet is the best medium for you in this case to find the best work coveralls for your worker s and labourers. Many online sites provide a gallery of photos showing overall designs and other information regarding the material. By seeing real life people wearing those outfits helps you in ascertaining how it would look on your employees and which one will be the best for your company staff. You can spend as much time on the internet to decide which work wear will suit your workplace in the best way. Thus, you will be able to turn your company into a safer place to work, but in an aesthetically appealing way.

Wuhan kinglong protective products Co.Ltd.
As one of leading manufacturers of safety products in Wuhan, China more than 10Years, we mainly produce and supply our products to Europe, North and South America and Middle East.In 2014, our output value is 18 million US dollar. Two Pattern Designers over 20 years experience. The Newest software for pattern making, efficient and precision. Eight QC Inspector control the quantity from Cutting, Sewing, Packing, Ironing all the Way,about Two hundred 10-15 years experience workers, strong accountability Mechanisms,Good quality and Cheap price, SGS certificate,Free sample Hot sales in the market,Customed,Directly manufacture. 



2015年2月3日星期二

The Benefits To Choose Coveralls

If you are wondering where to order coveralls in bulk for your employees then check out the internet for the many suppliers. Good quality, long lasting industrial apparel can be ordered from them. Available in many sizes and colours these clothes are value for money and can be personalised with the logo of the company. Since it can be slipped over one's street clothes, and has many pockets to hold tools it is quite popular with factory workers and builders. The staffs that are on hand to process the orders are very courteous and efficient and the lead time between placing the order and delivery is very short.
China Made Labor Workwear Canvas Fabric Coverall
Some companies have branched out to more than just t-shirts and their printing; they have started to sell gifts which are used by corporates to gift to their clients and well wishers. One of the things they sell is lanyards which are very handy. It is hung around the neck and identity cards or keys or even USBs can be hung from them. With colourful logos or prints printed on them it is very attractive and is a good form of advertisement. Many companies hand out these when they have conferences, sales meetings or training sessions.

Reasons Why T-shirt Printing is Gaining Popularity
65/35 HD Uniform Labor Coverall
The initial business of many companies was T-Shirt Printing for schools. Once they established themselves in that field, then they started to get plenty of orders for personalised t-shirts from schools and corporate organisations alike. The quality is usually fantastic and the prices are very competitive too. There are many kinds of t-shirts which can be used for printing like, dri-fit polo male and female, dri-fit female Mandarin round collars, dri-fit round collar, cotton honeycomb and cotton interlock—the choice is plenty there is also a rainbow of colours to choose from. If you are keen to wear a branded t-shirt, Adidas is available too.

Wuhan Kinglong Protective Products Co.Ltd.As one of leading manufacturers of safety products in Wuhan, China more than 9 Years, we mainly produce and supply our products to Europe, North and South America and Middle East.In 2014, our output value is 18 million US dollar. Two Pattern Designers over 20 years experience. The Newest software for pattern making, efficient and precision. Eight QC Inspector control the quantity from Cutting, Sewing, Packing, Ironing all the Way,about Two hundred 10-15 years experience workers, strong accountability Mechanisms,Good quality and Cheap price, SGS certificate,Free sample Hot sales in the market,Customed,Directly manufacture.


2015年1月20日星期二

Your Employees Need Well-Designed Coveralls

Keeping your business running does not only mean that you have the right strategies to invite people in patronizing your business. Before you can work on achieving that, it should be your goal first to ensure that the people that you will be working with are safe and secure in their work environment. Providing coveralls to your employees is an essential responsibility that you should practice in your business, especially if you are operating on an industrial-type of work environment.

Why do you need overalls?
 High quality orange and grey power coveralls
Coveralls play an important role in protecting your employees when working in a hazardous environment. The garment will act as a security that will help them minimize their exposure to risky situations that are inevitable in the industry that they are working in. The coverall should be designed from a material that is resistant to fire. It should also be worn as a head-to-toe protection. Apart from a t-shirt printer and supplier for the coveralls, you will also need to look for a commercial laundry service that offers the use specialized laundry agents and methods since you will need them to clean coveralls that are used in work environments where chemical exposure is a daily occurrence.
Finding a supplier
Wuhan Kinglong Protective Products Co., Ltd
Canton Fair
Look for a company that work on T-shirt printing. You can search for them on the internet and you can check the kind of service that they will offer you with based on testimonials and reviews from their previous clients. T-shirt printers are important in the production of overalls since they will be the ones who will include your company's name and logo that should be indicated on the overalls. This will give your employees with a sense of uniformity if they are wearing the same kind of overalls with the same print. When you find a reliable company, make sure to order in bulk so that you can save on wholesale purchases, without sacrificing the quality of the overalls. You can also make a deal with them so that they can give you discounts on succeeding orders.
Wuhan Kinglong Protective Products Co., Ltd.As one of leading manufacturers of safety products in Wuhan, China more than 9 Years, we mainly produce and supply our products to Europe, North and South America and Middle East.In 2014, our output value is 18 million US dollar. Two Pattern Designers over 20 years experience. The Newest software for pattern making, efficient and precision. Eight QC Inspector control the quantity from Cutting, Sewing, Packing, Ironing all the Way,about Two hundred 10-15 years experience workers, strong accountability Mechanisms,Good quality and Cheap price, SGS certificate,Free sample Hot sales in the market,Customed,Directly manufacture.